SAM

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印刷電子實驗室

>研發中心

專業用于印刷電子柔性材料行業包括OPV太陽能電池，OLED，照明，智能ID卡或者其他柔性材料產品的工藝和設備開發。

我們超過55年的專業設計制造卷對卷的加工設備的技術和專業技能使我們能夠成為這個快速增長行業的主導者。我們的宗旨是專注系統整合，用先進的涂布/印刷科技，精密套準系統和交鑰匙設備為印刷電子行業的客戶提供全面支持。

SungAn Printed Electronics Lab.

SPEL for Printed Intelligence

SungAn Printed Electronics Laboratory specializes in developing process technology for various printed electronic applications such as organic photovoltaic (OPV), organic light emitting diode (OLED) lighting and others.

During the last decade, SPEL has been focused on developing the various fabrication processes, which is composed with printing, coating and drying technology including machine and control system.

The turn key system technology, with roll to roll based process and unique know-how of printing, coating and drying offers reliable mass production to whomever wants to start the flexible electronic business.

Current status of SPEL
Patents: 12 registered, 5 pending
Government Project: 4 completed, 3 ongoing

RCC Series

Hybrid system with coating and printing (slot die & rotary screen)
Easy expansion with modular process unit
Independent process control / particle, thermal and humidity control
Atmosphere independent drying / high align accuracy
Automated coating gap & width control
2015 AIMCAL Technology of the Year Award

Applications

RSC-P Series

R2R based cylindrical bed flat screen printing system
High align accuracy with non-contact printing process (<±30 um)
Low operating tension deviation with motorized accumulator (<±0.1 kgf)
Long MTBF (Mean Time Between Failure) with zero-like clearance
High printing resolution
Long printing reliability

Applications

SSDC Series

Compact design for material and device structure research
Applicable to clean room and glove box
High efficiency of material usage
Easy process control with auto recipe management
Precise ink flow control
Closed ink delivery system for stable process of organic materials

Applications

Core technology of printed electronics

R2R based direct metal etching system

Applications
TCO, metal grid patterning NFC, RFID tag antenna TFT metal electrode
Precision pattern printing & registration: < 40um
Collaboration with “VTT, Technical Research Centre of Finland Ltd.”
VTT is the leading research and technology company in the Nordic countries. http://www.vtt.fi

Advantage of direct metal etching paste

Conventional wet etching process

R2R hybrid etching process (with etching paste)

Ultra high quality barrier film production system

Applications: High quality PE (OLED, OPV etc.) protection film
High speed & high quality barrier film production
High material usage efficiency
WVTR: 10-6g/m2·day
Substrate (≤200um): PEN, PET, etc.
Width of substrate: 300 mm
Process speed: 2 m/min
Deposition rate: 200 nm/min
Collaboration with “KIST, Korea Institute of Science and Technology”
KIST is the leading research institute in Republic of Korea. http://www.vtt.fi

Advantage of SAM’s ultra high barrier technology

Conventional barrier film tech

Increase moisture/

oxygen diffusion path length

Organic/Inorganic multilayer
: 4~5 barrier layer
Organic: Monomer mixture
Inorganic: Aluminum oxide
Method: Sputtering, non-conformal
deposition

SAM’s barrier film tech

Reduce defect / pinhole of layer

Inorganic multilayer: 1 barrier layer,
1 protection layer, 1 buffer layer
Organic: Monomer mixture
Method:

Research & Development project

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Development of high resolution roll to roll direct thin metal layer etching system, process and materials for reducing the waste fluid over 90% from conventional wet etching process
- Period:Jun. 1. 2016 ~ May. 31. 2019
- R&D fund:KRW 1,932,000,000
- Supporter:Ministry of Trade, Industry and Energy
- _
Continuous printing system development for making conductive barrier film appliable to next generation solar cells
- Period:Dec. 1. 2015 ~ Sep. 30. 2018
- R&D fund:KRW 1,665,000,000
- Supporter:Ministry of Trade, Industry and Energy
- _
Commercialization of the slot-die coating module which includes inline process monitoring functon
- Period:Oct. 1. 2015. ~ Sep. 30. 2016
- R&D fund:KRW 250,000,000
- Supporter:Gyeonggi Institute of Science & Technology Promotion
- _
Developing of material, equipment, the production process core technology for organic solar cells with an efficiency of more than 7% in the area of 500cm2 sub-modules
- Period:Nov. 1. 2012 ~ Apr. 30. 2017
- R&D fund:KRW 18,800,000,000 (Joining as a member of consortium)
- Supporter:Ministry of Trade, Industry and Energy
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